UHD Hard Turning Solution
Typical Workpiece
Yaw and Pitch Bearing Rings
Wind turbine slew bearings are critical components with demanding requirements for raceway geometry, face quality and groove consistency. Their inner and outer rings are commonly hard turned after heat treatment.
A Process-Based CBN Tooling Strategy
Hard turning of HRC58–64 bearing steel concentrates heat at the cutting edge and may introduce intermittent impact, especially around raceway transitions and grooves. A single insert geometry rarely balances stock removal, finish retention and groove stability. UHD addresses this by matching CBN grade, cutting-edge strength and insert geometry to each operation.
Remove Stock Reliably
Prioritize edge strength and impact resistance for larger allowances, faces and rough raceway passes.
Maintain Raceway Accuracy
Prioritize wear resistance and thermal stability to support consistent raceway dimensions and surface quality.
Control Interrupted Cuts
Use dedicated groove geometry to manage impact, reduce burr risk and improve groove width and depth consistency.
Recommended CBN Insert Configuration
Hover over a tooling module to view its application details and corresponding product image. UHD can further adapt the configuration to machine rigidity, clamping, stock allowance and required tolerance.
Integral Brazed CBN Insert Series — Roughing
Coated CBN Insert — Raceway Finishing
Solid CBN Insert Series — High-Precision Finishing
CBN Grooving Insert Series — Seal and Oil Grooves
Application and Tooling Introduction Logic
| Machining Stage | Typical Challenge | UHD Tooling Direction | Control Focus |
|---|---|---|---|
| Raceway / face roughing | High load, stock allowance, intermittent impact | Integral Brazed CBN Insert Series | Edge strength and stable stock removal |
| Raceway finish turning | Wear-related dimensional drift and surface variation | Coated CBN Insert / Solid CBN Insert Series | Thermal stability, wear control and finish retention |
| Seal / oil groove machining | Chipping, burrs and groove-size inconsistency | CBN Grooving Insert Series | Dedicated geometry and impact management |
Expected Operational Value
Process Stability
Separate tooling roles help reduce variability from applying one insert to incompatible operations.
Quality Control
Finishing-oriented CBN configurations support more consistent raceway geometry and surface quality.
Total Cost Focus
Tool selection considers tool life, change frequency, rework exposure and process continuity.
Deployment Support
Henan UHD Ultrahard Tools Co., Ltd supports custom geometry, parameter optimization and cross-border B2B supply.