Home > Solution > CBN Tooling Solution for Stable Wind Turbine Bearing Raceway and Face Machining

CBN Tooling Solution for Stable Wind Turbine Bearing Raceway and Face Machining

UHD provides a CBN tooling solution for hard turning wind turbine yaw and pitch bearings in GCr15 and 42CrMo at HRC58–64. Process-specific tools for roughing, raceway finishing and groove machining help stabilize tool life, machining accuracy and production consistency.

UHD Hard Turning Solution

Wind turbine yaw and pitch bearing workpiece for hard turning

Typical Workpiece

Yaw and Pitch Bearing Rings

Wind turbine slew bearings are critical components with demanding requirements for raceway geometry, face quality and groove consistency. Their inner and outer rings are commonly hard turned after heat treatment.

Typical Materials GCr15, 42CrMo
Hardness Range HRC58–64
Machining Areas Raceways, faces, seal grooves
Cutting Conditions Continuous and interrupted cutting

A Process-Based CBN Tooling Strategy

Hard turning of HRC58–64 bearing steel concentrates heat at the cutting edge and may introduce intermittent impact, especially around raceway transitions and grooves. A single insert geometry rarely balances stock removal, finish retention and groove stability. UHD addresses this by matching CBN grade, cutting-edge strength and insert geometry to each operation.

01 · ROUGHING

Remove Stock Reliably

Prioritize edge strength and impact resistance for larger allowances, faces and rough raceway passes.

02 · FINISHING

Maintain Raceway Accuracy

Prioritize wear resistance and thermal stability to support consistent raceway dimensions and surface quality.

03 · GROOVING

Control Interrupted Cuts

Use dedicated groove geometry to manage impact, reduce burr risk and improve groove width and depth consistency.

Hover over a tooling module to view its application details and corresponding product image. UHD can further adapt the configuration to machine rigidity, clamping, stock allowance and required tolerance.

Integral Brazed CBN Insert Series — Roughing

Used for bearing ring and face roughing, including rough raceway machining. Its configuration emphasizes cutting-edge strength and resistance to impact for stable stock removal under HRC58–64 conditions.

Coated CBN Insert — Raceway Finishing

Applied to high-speed hard finishing of inner and outer ring raceways. The focus is wear resistance and thermal stability to help limit accuracy drift caused by uneven insert wear.

Solid CBN Insert Series — High-Precision Finishing

A finishing option for high-end wind turbine bearing raceways with tighter tolerance requirements. It is intended for processes requiring enhanced repeatability alongside controlled machining parameters.

CBN Grooving Insert Series — Seal and Oil Grooves

Dedicated for seal grooves and lubrication oil grooves, where interrupted cutting can cause chipping, burrs and dimensional variation. Geometry can be matched to groove structure and cutting impact.
Integral Brazed CBN Insert Series
Coated CBN Insert
Solid CBN Insert Series
CBN Grooving Insert Series

Application and Tooling Introduction Logic

Machining Stage Typical Challenge UHD Tooling Direction Control Focus
Raceway / face roughing High load, stock allowance, intermittent impact Integral Brazed CBN Insert Series Edge strength and stable stock removal
Raceway finish turning Wear-related dimensional drift and surface variation Coated CBN Insert / Solid CBN Insert Series Thermal stability, wear control and finish retention
Seal / oil groove machining Chipping, burrs and groove-size inconsistency CBN Grooving Insert Series Dedicated geometry and impact management

Expected Operational Value

Process Stability

Separate tooling roles help reduce variability from applying one insert to incompatible operations.

Quality Control

Finishing-oriented CBN configurations support more consistent raceway geometry and surface quality.

Total Cost Focus

Tool selection considers tool life, change frequency, rework exposure and process continuity.

Deployment Support

Henan UHD Ultrahard Tools Co., Ltd supports custom geometry, parameter optimization and cross-border B2B supply.

Get Technical Solution

Tell us your workpiece, quantity, and tooling requirement. Our team will reply with a practical solution.

Your Name *
Email Address *
Contact Information *
Country
Company name
Tell Us Your Requirements