Product Details
UHD Full-Face PCD Inserts are widely used for high-efficiency and wear-resistant machining applications, including automotive aluminum components, photovoltaic aluminum parts, carbide rolls, graphite electrodes, carbon fiber composites, and other non-ferrous or abrasive materials. With excellent wear resistance and stable cutting performance, these inserts are suitable for batch production processes requiring long tool life, high machining efficiency, and consistent surface quality.
Key Features of Full-Face PCD Inserts
Full-Face PCD Cutting Layer
The continuous full-face PCD layer provides a complete diamond working surface, allowing multiple cutting corners to be used and improving insert utilization in continuous production.
Multiple PCD Grades Selection
YD010, YD025, and YD302 grades provide different diamond grain structures for finishing, semi-finishing, and rough machining conditions.
Wear-Resistant Machining Performance
Designed for aluminum, copper, graphite, carbon fiber composites, and carbide rolls, helping maintain stable cutting performance and consistent surface quality.
Customized PCD Insert Solutions
Custom options include locating holes, chipbreakers, special profiles, dimensions, and edge preparation for dedicated machining applications.
Full-Face PCD Insert Grades
Select the suitable PCD grade according to workpiece material, machining stage, cutting load, and surface quality requirements.
| Grade | PCD Grain | Main Feature | Machining Stage | Typical Application |
|---|---|---|---|---|
| YD010 | Fine grain | High wear resistance and surface quality | Finishing | Precision machining of carbide rolls and similar applications |
| YD025 | Medium grain | Balanced wear resistance and impact resistance | Semi-finishing | Stable machining of carbide rolls and abrasive materials |
| YD302 | Coarse grain | Higher impact resistance under heavy cutting loads | Roughing | Rough machining of carbide rolls and related workpieces |
Full-Face PCD Insert Specifications
Standard insert sizes are listed below. Please confirm dimensions according to the tool holder, machine setup, and machining requirements.
| Specification | Size | |||
|---|---|---|---|---|
| ISO | L | φIC | S | R |
| RNGN040400 | 4 | 4 | 4.76 | - |
| RNGN050400 | 5 | 5 | 4.76 | - |
| RNGN090400 | 9.525 | 9.525 | 4.76 | - |
| RNMN120400 | 12.7 | 12.7 | 4.76 | - |
| RCGN090700 | 9.525 | 9.525 | 7.94 | - |
| RCGN120700 | 12.7 | 12.7 | 7.94 | - |
| RNMN150700 | 15.875 | 15.875 | 7.94 | - |
| RCGX060500 | 6.35 | 6.35 | 5 | - |
| RCGX090700 | 9.525 | 9.525 | 7.94 | - |
| RCGX120700 | 12.7 | 12.7 | 7.94 | - |
Note: Please inquire for specifications not listed or for customized Full-Face PCD Inserts.
Custom Full-Face PCD Insert Solutions
UHD provides customized Full-Face PCD Inserts according to workpiece material, machining method, tool holder structure, and production requirements. Available customization includes insert dimensions, locating holes, chipbreakers, special profiles, edge preparation, and forming geometries.
