Product Details
Composite Brazed PCD Insert
A small PCD diamond tip is locally brazed onto the insert using a vacuum brazing process, providing a cost-effective solution for small-allowance precision and superfinishing of aluminum, copper, graphite, plastics, and cemented carbide.
Main Applications
Automotive aluminum die-cast parts, photovoltaic aluminum components, and small graphite electrodes.
PRODUCT ADVANTAGES
Key Features
Economical Localized PCD Design
The localized PCD tip uses less diamond material, providing an economical solution for precision finishing.
Strong Vacuum-Brazed Joint
Vacuum brazing provides a strong bond between the PCD tip and insert body for stable cutting performance.
Chip Control for Aluminum Machining
The standard chipbreaker promotes smooth chip evacuation and helps reduce aluminum chip wrapping.
Precision Finishing Performance
Designed for small-allowance semi-finishing and superfinishing with stable dimensional accuracy and surface finish.
Wear Resistance & Easy Replacement
High wear resistance supports batch machining, while the compact insert design enables quick replacement and positioning.
Custom Tip Geometry
Custom nose radii, chipbreakers, tip profiles, mounting holes, and locating features are available.
APPLICATION AREAS
Typical Applications
Automotive Aluminum Die-Cast Parts
Precision profile machining of automotive aluminum alloy die-cast parts.
Photovoltaic Aluminum Components
Precision profile machining of small aluminum components for photovoltaic applications.
Small Graphite Electrodes
Precision finishing and profile machining of small graphite electrodes.
STANDARD SPECIFICATIONS
Composite Brazed PCD Insert Specifications
Available nose radii are shown in millimeters.
| No. | Specification | Nose Radius |
|---|---|---|
| 1 | CCGT0602-N | 02 / 04 / 08 |
| 2 | CCGT09T3-N | 02 / 04 / 08 |
| 3 | CNGA1204-N | 04 / 08 / 12 |
| 4 | CCGT1204-N | 04 / 08 / 12 |
| 5 | DCGT0702-N | 04 / 08 / 12 |
| 6 | DCGT11T3-N | 04 / 08 / 12 |
| 7 | DNGA1104-N | 04 / 08 / 12 |
| 8 | DNGA1504-N | 04 / 08 / 12 |
| 9 | DNGA1506-N | 04 / 08 / 12 |
| 10 | VBGT1103-N | 02 / 04 / 08 |
| 11 | VCGT1103-N | 02 / 04 / 08 |
| 12 | VBGT1604-N | 04 / 08 / 12 |
| 13 | VCGT1604-N | 04 / 08 / 12 |
| 14 | VNGA1604-N | 04 / 08 / 12 |
| 15 | TCGT1103-N | 02 / 04 / 08 |
| 16 | TPGT1103-N | 02 / 04 / 08 |
| 17 | TNGA1604-N | 04 / 08 / 12 |
| 18 | WNGA0804-N | 04 / 08 / 12 |
| 19 | SCGT09T3-N | 04 / 08 / 12 |
| 20 | SNGA1204-N | 04 / 08 / 12 |
Specifications not listed above and custom Composite Brazed PCD Insert designs are available according to workpiece geometry, machining allowance, chip-control requirements, and holder interface.
